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Cracked Transmission Insulator

Broken Transmission Insulator Detected in the Eastern United States

Insulator

When a transmission insulator breaks, it can cause flashover, equipment damage, safety hazards, and potential outages.

A broken transmission insulator was identified on an overhead transmission line using the Early Fault Detection (EFD™) system in eastern United States. The abnormal condition was remotely detected and accurately located based on EFD™ system data. The issue was then confirmed through targeted field inspection and optical camera imagery. 

The inspection revealed that the top portion of the insulator was completely broken, placing increased mechanical strain on the adjacent insulator. If left undetected and unremedied, the remaining insulator could also fail, allowing the conductor to drop onto the crossarm. This could lead to electrical tracking, flashover, equipment damage, crossarm burn-through, safety hazards for crews and the public, as well as a potential unplanned outage or wildfire risk under certain conditions. 

Early detection prevents insulator failure, reducing risk of outages, equipment damage, and safety hazards major.

Accurate fault location enables targeted maintenance, minimizing repair time, operational disruptions, and associated costs overall.

Proactive identification enhances reliability, avoids cascading failures, and improves grid resilience under high stress conditions.

The EFD™ system detected the abnormal electrical activity associated with the damaged insulator and generated alerts in EFD360. These alerts enabled the utility to accurately locate the issue and conduct a focused site investigation. Following visual confirmation, corrective maintenance was performed to replace or repair the affected insulator and restore the asset to a safe operating condition. 

By identifying the broken insulator before it caused a failure, the utility reduced the likelihood of an unplanned outage and improved overall system reliability. Early detection also helped avoid potential equipment damage, safety risks, and emergency repair costs, demonstrating the value of EFD™ for proactive transmission asset management. 

Testimonials

Eliminating customer outages, driving affordability because we can efficiently group our work instead of heading out to fix things whenever they fail, and dearest to my heart, risk management – not just put in better protection to respond to faults and limit consequences, but actually manage the risk of faults happening – all I can say is this tech is magic.

Jeff Hackman, Senior Director, Ameren (USA)
 

The results have been very promising, and it’s worked the way it’s designed to. We’ll let the trial play out and then we’ll look at the deployment across our network.

Steve Neaves, General Manager, Powercor (Australia)
 

INDT’s innovative EFD™ technology enables utilities to monitor “the heartbeat of the grid” in near real-time. With this technology, utilities can implement prescriptive maintenance and detect incipient faults on the modern grid, providing immediate, tangible benefits. This enhances the products and services we offer, supporting a clean, reliable, and safe energy future for our customers.

Source: Article from “EPRI 2023 Technology Transfer Award Winner, National Grid” on T&D World Website, published on 6 January 2025.

John-Paul Knauss, Head of R&D and Innovation, National Grid (USA)
 

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